Functional Treatments

Thick chrome plating

Functional Treatments

Thick chrome plating

Functional treatments the thick chrome plating

What is thick chrome plating?

Thick chrome plating is a process by which, high thicknesses of only chromium are deposited on the objects to be treated.

Unlike decorative chrome plating, which deposits less than one micron of chromium, thick chrome plating is used to deposit compact thicknesses of chromium up to 500 microns and beyond. Normally the chromium layer is deposited directly on the base material.

The specificity of chrome, deposited thickly, lies in its characteristics of high hardness(1000 to 1100 Vickers), low coefficient of friction, wear resistance, and ability to hold oil. Thick chrome plating is also done for aesthetic reasons such as high-end car and motorcycle exhaust pipes.

As with all electrolytic deposits, thick chromium also suffers from the effect of increased thicknesses being deposited on the ends of objects, all the more so when the thicknesses are significant. For this reason, very often objects that have been chrome plated to thickness are ground after ( in some cases even in intermediate stages) chrome plating.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with vertical tubules with respect to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case, the pores are closed; however, it turns out to be safer to heat fix especially for colored oxide layers.

Functional treatments: thick chrome plating

What is thick chrome plating?

Thick chrome plating is a process by which, high thicknesses of only chromium are deposited on the objects to be treated.

Unlike decorative chrome plating, which deposits less than one micron of chromium, thick chrome plating is used to deposit compact thicknesses of chromium up to 500 microns and beyond. Normally the chromium layer is deposited directly on the base material.

The specificity of chrome, deposited thickly, lies in its characteristics of high hardness(1000 to 1100 Vickers), low coefficient of friction, wear resistance, and ability to hold oil. Thick chrome plating is also done for aesthetic reasons such as high-end car and motorcycle exhaust pipes.

As with all electrolytic deposits, thick chromium also suffers from the effect of increased thicknesses being deposited on the ends of objects, all the more so when the thicknesses are significant. For this reason, very often objects that have been chrome plated to thickness are ground after ( in some cases even in intermediate stages) chrome plating.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with vertical tubules with respect to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case, the pores are closed; however, it turns out to be safer to heat fix especially for colored oxide layers.

Treatable materials

  • Carbon steel
  • Iron
  • Stainless steel
  • Copper
  • Brass
  • Aluminum

Regulations

  • UNI ISO 6158
  • UNI 5082

Possible finishes

  • White passivation (chrome 3)
  • High strength passivation (chrome 3)
  • Black passivation (chrome 3)

Maximum treatable size

2700x500x1200 mm

Treatable materials

  • Carbon steel
  • Iron
  • Stainless steel
  • Copper
  • Brass
  • Aluminum

Possible finishes

  • White passivation (chrome 3)
  • High strength passivation (chrome 3)
  • Black passivation (chrome 3)

Regulations

  • UNI ISO 6158
  • UNI 5082

Maximum treatable size

2700x500x1200 mm

Sectors
implementing

Application areas

Automotive

Mechanics

Earthmoving

Food

Tools

Paint or printing rollers

Earthmoving

Food

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What is technical silvering?

Silver plating is an electrolytic process of deposition of silver to take advantage of its electrical conductivity and low contact resistance characteristics.

The most common customer specifications call for deposits of 0.5 to 10 microns, but in some cases we apply thicknesses as thick as 50 microns. For small parts we have rotobarrel silvering, for larger parts or where we want to preserve the aesthetics or surface of the part we have a frame system.

The aesthetic appearance is a brilliant white characteristic of technical electrolytic silver plating, different from “silver plated” which is instead only an aesthetic finish.

What is technical silvering?

Silver plating is an electrolytic process of deposition of silver to take advantage of its electrical conductivity and low contact resistance characteristics.

The most common customer specifications call for deposits of 0.5 to 10 microns, but in some cases we apply thicknesses as thick as 50 microns. For small parts we have rotobarrel silvering, for larger parts or where we want to preserve the aesthetics or surface of the part we have a frame system.

The aesthetic appearance is a brilliant white characteristic of technical electrolytic silver plating, different from “silver plated” which is instead only an aesthetic finish.