Protective treatments

Phosphating

Protective treatments

Phosphating

Protective treatments: phosphating

What is phosphating?

Phosphating is a chemical process by which, on suitably prepared ferrous material, the formation and growth of more or less fine crystals consisting of zinc or manganese phosphate salts is triggered. Objects coated with these salts, rinsed and dried, can be oiled for a phosphate-only finish or can move on to later stages such as painting or joining with rubbery materials.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with vertical tubules with respect to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case, the pores are closed; however, it turns out to be safer to heat fix especially for colored oxide layers.

Protective treatments: phosphating

What is phosphating?

Phosphating is a chemical process by which, on suitably prepared ferrous material, the formation and growth of more or less fine crystals consisting of zinc or manganese phosphate salts is triggered. Objects coated with these salts, rinsed and dried, can be oiled for a phosphate-only finish or can move on to later stages such as painting or joining with rubbery materials.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with tubules vertical to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case the pores are closed, however, it turns out to be safer to heat fix especially for colored oxide layers.

Treatable materials

  • Carbon steel
  • Iron
  • C40
  • C45
  • AVP
  • AVZ

Regulations

  • UNI ISO 9717
  • UNI 5343
  • UNI 4716

Possible finishes

  • Zinc
  • Manganese

Maximum treatable size

840 x 320 x 370 mm

Treatable materials

  • Carbon steel
  • Iron
  • C40
  • C45
  • AVP
  • AVZ

Possible finishes

  • Zinc
  • Manganese

Regulations

  • UNI ISO 9717
  • UNI 5343
  • UNI 4716

Maximum treatable size

840 x 320 x 370 mm

Sectors
implementing

Application areas

Automotive

Military

Mechanics

Thermotechnician

Fittings

Hardware

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