Protective treatments

Zinc nickel

Protective treatments

Zinc Nickel

Protective treatments: zinc nickel

What is zinc nickel?

The zinc nickel deposit consists of a zinc alloy containing 12 to 15 percent nickel. The alloy is obtained by codepositing both zinc and nickel at the same time.

The concentration of zinc and nickel ions, current density, and temperature in the electrolytic solution must be properly managed so that the proper deposition ratio of the two metals during electrolysis is met.

The resulting alloy exhibits excellent protection against corrosion of ferrous materials even at a thickness of a few microns.

As with pure zinc, zinc-nickel alloy is also passivated using hexavalent chromium-free solutions. Depending on the cases and passivations used, it may also be convenient to apply a sealant.

Zinc nickel is conveniently performed in rotobarrel. The necessary condition is that the material, as the barrel rotates, can flow through it without producing skeins.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with vertical tubules with respect to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case the pores are closed, however, it turns out to be safer to heat fix especially for colored oxide layers.

Additional treatments: sealing

Sealing, serves to increase corrosion resistance for the same thickness of galvanizing and passivation performed. Sealing produces a thin, transparent film on the passivated surface that chemically bonds with the underlying zinc salts, increasing corrosion resistance.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with vertical tubules with respect to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case the pores are closed, however, it turns out to be safer to heat fix especially for colored oxide layers.

Protective treatments: the chemical nickel

What is zinc nickel?

The zinc nickel deposit consists of a zinc alloy containing 12 to 15 percent nickel. The alloy is obtained by codepositing both zinc and nickel at the same time.

The concentration of zinc and nickel ions, current density, and temperature in the electrolyte solution must be properly managed so that the proper deposition ratio of the two metals during electrolysis is met.

The resulting alloy exhibits excellent protection against corrosion of ferrous materials even at a thickness of a few microns.

As with pure zinc, zinc-nickel alloy is also passivated using hexavalent chromium-free solutions. Depending on the cases and passivations used, it may also be convenient to apply a sealant.

Zinc nickel is conveniently performed in rotobarrel. The necessary condition is that the material, as the barrel rotates, can flow through it without producing skeins.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with vertical tubules with respect to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case, the pores are closed; however, it turns out to be safer to heat fix especially for colored oxide layers.

Additional treatments: sealing

Sealing, serves to increase corrosion resistance for the same thickness of galvanizing and passivation performed. Sealing produces a thin, transparent film on the passivated surface that chemically bonds with the underlying zinc salts, increasing corrosion resistance.

How does the process take place?

The oxide that is formed is not due to material input but to a transformation of the original surface of the object. The aluminum surface undergoing anodizing is progressively oxidized from the outside of the surface progressing inward. The ‘oxide that is formed has a larger volume than the original metal (aluminum) so that apparently, from a dimensional point of view, it seems away is a material contribution, in reality the thickness of oxide partly “penetrates” into the metal partly “grows” outward. In practice for a thickness of e.g. 10 microns, 5 microns penetrated and 5 microns expanded so the geometric increase amounts to 5 microns. Note that, on a diameter, the 10-micron thickness produces an increase in diameter of 10 microns, not 20.

Oxide also tends to form fairly uniformly in recesses, undercuts, and inside pipes. The structure of the oxide is very similar to the “honeycomb” structure with vertical tubules with respect to the thickness formed. These tubules are much less than a micron in diameter, but particular dyes can penetrate them, being able to impart a wide variety of colorations to the oxide layer. Following the formation of the oxide layer and, eventual staining, a pore-closing operation is performed in order to ensure compactness and corrosion resistance. This operation is called fixing and can be done cold or hot. in any case the pores are closed, however, it turns out to be safer to heat fix especially for colored oxide layers.

Treatable materials

  • Carbon steel
  • Iron
  • AVP
  • AVZ
  • Tempered steels, 8.8, 10.9, 12.9

Regulations

  • DIN 50979
  • Volkswagen VW 13750
  • TL 244
  • BMW GS900
  • Daimler Mercedes DBL 8451
  • FIAT 9.57409
  • Ducati ST-STR-087

Possible available

  • Black with sealant
  • Gray with or without sealant

Maximum treatable size

2700x500x1200 mm

Treatable materials

  • Carbon steel
  • Iron
  • AVP
  • AVZ
  • Tempered steels, 8.8, 10.9, 12.9

Possible available

  • Black with sealant
  • Gray with or without sealant

Regulations

  • DIN 50979
  • Volkswagen VW 13750
  • TL 244
  • BMW GS900
  • Daimler Mercedes DBL 8451
  • FIAT 9.57409
  • Ducati ST-STR-087

Maximum treatable size

2700x500x1200 mm

Sectors
implementing

Application areas

Automotive

Motorcycle

Cycling

Fittings / hydraulics

Hardware

Nuts/bolts

Sliced / sheet / plate

Turned/machined

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